18000 CPH 250ml / 330ml /500ML Aluminum can carbonated drinks Filling Sealing Machine production Line
This machine is suitable for aluminum can filling and sealing carbonated soft drinks or beer .
It is equipped with the advanced device, electrical equipment, and pneumatic control technology.
It has the characteristics of filling accurately, high speed, liquid level control, seaming reliably, frequency conversion timing, less filling content loss.
FIlling and seaming machine can be equipped with long-distance control system if customer require .
Isobaric filling machines generally maintain a certain filling pressure in the storage box. When the container to be filled enters the filling machine, the container is first inflated. The gas can be compressed air or carbon dioxide gas. When the pressure in the container is the same as the pressure in the storage tank, the self weight of the feed liquid is filled through the open filling valve. During the filling process, the gas in the container should be smoothly exported and returned to the storage tank or gas chamber. In the filling of soft drinks, small champagne, and beer, isobaric filling is often used, and the workflow is as follows:
(1) The initial position of the bottle has not yet contacted the filling valve, and all gas-liquid channels are closed.
(2) The inflation pressure bottle and the filling valve cover rise to a predetermined position together, the rotary fork opens the inflation valve, and the pressure gas enters the bottle from the annular storage tank through the inflation channel.
(3) When the pressure in the bottle reaches the pressure of the storage tank, the liquid valve automatically opens, and the liquid must flow down the bottle wall through a diverter umbrella. When the liquid level in the bottle reaches the lower port of the return pipe, the liquid injection is completed.
(4) Close the valve rotary fork to close the pressure gas valve and the liquid valve.
(5) Inflation Open the top carbon dioxide filling valve to charge carbon dioxide or other inert gases from the annular groove into the bottle, driving away the air at the bottleneck.
(6) The pressure relief valve opens, and the pressure in the bottle escapes to the annular groove through the needle valve in the pressure relief channel.
Canning system starts from empty can depalletizing. Empty cans can be depalletized from pallet by pushing them one layer by one layer .
Cans will be spraying washed in screw type tunnel and going ahead for filling . Centering cup of filling valve will fall to cans.
When cans fit into the filling position, the filling valves and top of cans will be sealed by rubber type ring.
The movement of centering cup is generated by plastic idler wheel along curvilinear motion.
After filled, valve will be closed, air is discharged, and centering cup will rise from the can.
Filled can will be sent to conveyor chain, then to capper.
Capper will take cap, turn over the edge of can and turn the edge to finish the sealing action by the control of cam.
After that can will be transferred to conveying system to next precess -pasteurization.
1. PLC
|
Mitsubishi
|
2. Main motor
|
ABB
|
3. Pneumatic component
|
Airtac
|
4. Touch screen
|
Proface
|
5. Inverter
|
Mitsubishi
|
6. Breaker
|
Siemens or Schneider
|
7. Contactor
|
Siemens or Schneider
|
8. Proximity switch
|
Sick
|
9. Photoelectric switch
|
Sick
|
10. Lubrication bearing
|
Igus
|
Model
|
Capacity
|
Overall dimensions
|
Filling heads | Sealing heads |
Power
|
Weight
|
WM12-4 |
150 cans/min
|
3350*2150*2100 mm |
12
|
4
|
3.5 kw | 3500 kg |
WM18-4 |
200 cans/min
|
3500*1950*2000 mm |
20
|
4
|
5.5 kw | 4000 kg |
WM24-6 |
200 cans/min
|
3560*2150*2100 mm |
24
|
6
|
6.5 kw | 5300 kg |
WM36-6 |
300 cans/min
|
4600*2300*2200 mm |
36
|
6
|
7.5 kw | 8000 kg |