canned sweet corn production line/sweet corn canning production line factory supply

Short Description:

Canned Sweet Corn Production Line 

Brand: WILLMAN

Capacity : 10 tons raw material / hour  , as your request

Payment Term: T/T ,  L/C at sight

Delivery Time :  Production line delivery time gainst quantity of machine, single set machine :  About 30 days

Function :  Canned Sweet corn production

Package :  Tin Can


  • Brand : WILLMAN
  • Product: Canned Sweet Corn Production Line
  • Package: Tin Can
  • Before sale service: Production line layout design
  • Payment Term: T/T , L/C at sight
  • Delivery Time: Depends on production line machine
  • Capacity : 10 Tons raw material
  • Canning Capacity: 300 cans/ minute
  • Product Detail

    Product Tags

    Canned Sweet Corn Production Line Description

    Willman Machinery- professional canned food and beverage machinery manufacturer from China.

    Our factory is specialized in canned food machinery production, supplying whole production line for customers. Based on our rich experience in the field of food machinery, we have been providing our customers whole production line like canned sweet corn production line, canned pineapple in syrup production line, canned beans production, canned peas production line ,canned mushroom production line ect,  and we have got good reputation.

    By analysis your factory location as well as your actual usage, we anticipate possible problems and solve them one by one, we are aim to provide you best production line design.

           Canned sweet corn production line absorbs advanced technology and combine with the actual situation of the domestic and developed technology overseas, it has became one main and rich experienced product line of our products.

              4 to 5 tons / hour, 6 to 8 tons / hour , 8 to 10 tons/hour capacity is the normal production line.     

            Design whole production line layout according to your factory actual usage .

             Committed to provide reasonable design, energy saving and stable machine to keep stable capacity for customers.

    The main process of canned sweet corn

    1. Sweet corn raw materials:  Sweet corn raw materials are required to be ripe and tender, with golden to light yellow grains, thin skins, high sugar content, and good color and fragrance.

    The raw materials are processed quickly after entering the factory. The raw materials harvested on the same day are required to be processed on the same day.

    2. Remove the corn peel and ears: remove the peel and ears, wash them in water, and use a brush to remove the remaining ears and whiskers, and remove the unqualified corn such as old and moth-eaten.

    3. Sweet Threshing: pay attention to keeping the grains neat and tidy, prevent the core from being cut off, select the grains, remove the whiskers, cores and other impurities, and heat immediately.

    4. Pre-cooking and cooling: 85-90 degrees Celsius water

    5. Weighing and canning

    6. Soup preparation:  set 425g canned sweet corn as example

    Can Size

     N.w.(g)

        D.w.(g)

       F.w. (g)

    7113#

    425

    270

    270~275

    100kg water; 1.2kg refined salt; 7kg white granulated sugar (adjust in time according to the sugar content of the variety.)

    7. Sealing: The temperature of the center of the tank shall not be lower than 85℃ during sealing.

    8. Sterilization and cooling

    9. Instructions and precautions

    A. The empty cans are tinplate cans with anti-sulfur paint.

    B. The color, aroma, and taste of sweet corn are not only related to the variety of raw materials, but also closely related to the maturity and freshness of the harvest. It must be processed in time after harvest in the  milk-ripe period, and the processing flow must be rapid.

    If necessary, the raw materials can be harvested twice a day.

    Canned sweet corn production line flow chart

    This canned sweet corn production line flow chart is made according to one big company who product canned sweet corn with speed of 400 cans/ min.

    Each part of process are controlled well from raw material to package 

    1 (9)

    Sweet Corn Peeling Machine

    The Structure of Peeling Machine

    The motor is installed on the power seat, the driving shaft is installed on the bearing seat, the driving shaft is connected to the motor through a belt,

    and the driving shaft is provided with spiral bars and rubber nails.

    The driving shaft is matched with the driving shaft through a gear.

    The rubber wheel is sleeved on the drive shaft. The bearing seats at both ends of the driving shaft are not on the same level.

    Sweet Corn Peeling Principle 

    The driving shaft is equipped with spiral strips and rubber nails, and the transmission shaft is equipped with multiple rubber wheels, the driving shaft and the transmission shaft cooperate with each other, and the peeling device can evenly distribute the cob that have entered the machine to relative rotating peelers. When the cob rotating itself, it move forward smoothly. During the movement, the peels are torn apart by the special peeling claws, and the peel is pressed down by the rotating shaft in an instant to complete the peeling.

    Peeling Complete Rate 

    The corn peeling machine mainly includes the main body, the body is equipped with a feed inlet, and the power seat is connected with the body.
    The peeling complete rate is 80%-95%,

    The crushing rate is less than 1%,

    The loss rate is less than 2%

    It complete the corn peeling operation well, instead of manual operation, and improve work efficiency.

    sweet corn peeling machine. JPG

    Sweet Corn Threshing Machine

    Sweet corn threshing machine application

    Threshing rate : 98%

    We can see that canned sweet corn kernel , IQF sweet corn kernel, canned sweet corn cream are only made of corn kernel.

    Corn threshing machine is the device to thresh kernel from corn cob. This is the starting of canned or IQF or cream corn production. 

    Sweet corn production line machine 1
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    Sweet Corn Rolling Drum Cleaning Machine

    Rolling Drum cleaning Machine

    The size is customerized according to the capacity per hour

    Machine is made of SUS304 stainless steel rolled pannel with hole on it.

    The hole size is 2mm to remove the crushed corn kernel.

    With spiral pannel inside for moving the corn kernel forward.

    It has multiple functions, remove the whiskers, cores and other impurities and finally get the genuine corn kernels

    1 (4)
    1 (6)
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    Blanching Machine

    Blanching machine is for pre-cooking 

    Machine is made of SUS304 stainless steel with conveying chain, with temperature monitor.

    The size is customerized according to the capacity per hour

    Pre-cooking temperature  : 85-90 ℃, 3-5 minutes  

    For canned sweet corn production, there is no need cooling, because when sealing ,we have to make sure the middle temperature of filling can not less than 85 ℃

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    Sweet Corn kernel Filling Machine

    This machine adopts quantitative measuring cup for precise quantitative filling, made of SUS304 stainless steel, Automatic control of the feeding, no filling without cans

    The main specification of sweet corn kernel filling machine 

    Item Spec.  
    Filling Head  24 heads  
    Capacity 100-400 cans per min  
    Applicable can diameter D 52-153mm Different diameter requires different parts
    Applicable can height H 39-178mm  
    Dimension 1680 x1900x2100mm  
    Power 1.5kw  
    Weight 1500kgs  

     

    Filling Machine for Canned  Sweet corn production line

    Canned sweet corn soup filling and seaming machine

    This machine is advanced filling and seaming machine. It is designed based on absorbing domestic and foreign advanced technology .

    It is mainly used in filling and seaming non-carbonated drinks like fruit juice, or canned food for soup filling and seaming .

    Here we used it for filling soup  and seaming for canned sweet corn 

    The sealing is double seaming spinning forming, frequency conversion speed control, with characteristic of stable filling, high speed, accurate filling volume, no cans no filling, no dripping, automatic control of the liquid level in filling tank.

    And the filling tank can be connected with CIP (if factory have ) for cleaning and disinfection. The production speed is continuously adjustable.

     

    Filling and Seaming machine for canned sweet corn canning line

    No.

    Item

    WMGT-12-4

    WMGT-18-4

    WMGT-24-6

    WMGT-36-6

    1

    Seaming Heads

    4

    4

    6

    6

    2

    Filling Heads

    12

    18

    24

    36

    3

    Capacity

    80- 150 cans / min

    100-250 cans / min

    100 ~ 300 cans / min

    200 ~ 400 cans / min

    4

    Applicable can height

    39 ~ 170mm

    39 ~ 170mm

    39 ~ 170mm

    39 ~ 170mm

    5

    Applicable can Diameter

    52.3 ~ 99mm

    52.3 ~ 99mm

    52.3 ~ 99mm

    52.3 ~ 99mm

    6

    Compressed Air

    0.6MPa

    0.6MPa

    0.6MPa

    0.6MPa

    7

    Power

    7.5Kw

    7.5Kw

    11kw

    11kw

    8

    Dimension (mm)

    2800 x 1500 x 2200

    3100 x 1800 x 2200mm

    3500 x 1950x 2200mm

    4600x 2300 x 2200mm

    9

    Weight

    3.5T

    4T

    5.5T

    6.7T

     

    Sweet corn Canning Machine

    Retort Pot for Sterilization

    Retort Pot (Sterilization Mahcine) 

    1 Uniform water exchange mode realizes uniform temperature without dead angle.

    2 High temperature instant sterilization.

    3 High sterilizing precision.

    4 Energy saving.

    5 All of the sterilizing courses can be controlled by computer PLC.

    6 The sterilizing retort adopts simulative temperature control system,and multilevel heating system can be set.

    7 The function of F value measurement.

    Technicial Parameters

    Item name

    Specification

    Inner diameter/tube length/net volume (retort sterilizer) 1200mm/2000mm/  about 1.57 cbm
    Heating way Steam
    Maximum work pressure 0.3Mpa (design pressure:0.35Mpa)
    Maximum work temperature 143 ℃(design temperature:147℃)
    Total installed power About 15kw 
    Power voltage 380V /50Hz(customizable)
    Retort Material Sus304
    thickness of retort body The inner wall is 10mm thick and the outer jacket is 5mm
    Floor space size About 4855mm*1630mm*2157mm
    Weight (empty ) About 2500kg
    Canned mackerel fish production 3
    Retort Pot







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